Automatic powder coating: vertical module in combination with the stationary axis
The new Gema ZA17 vertical module (automatic powder coating) in combination with the ZS05 stationary axis precisely positions the gun axes UA05 and UA05-x on the coating object and guarantees perfect coating results for most complex application requirements and difficult part geometries.
Up to six ZA17 vertical modules can be mounted on a ZS05 axis, with each module operating independently of the other. The ZA17 modules move the coating guns either into a variable fixed position or oscillate over a surface, which enables very precise coating of complex parts and inclined beams.
Gema ZA17 Vertical Module Main Features Overview
Precise gun positioning
The ZA17 modules move the coating guns either into a variable fixed position or oscillate over a surface, which enables very precise coating of complex parts and inclined beams.
Tailor the axis to your needs
Several different and independently operating axis modules can be combined to meet the coating requirements of complex components.
Designed for smooth operation
The ZA17 is equipped with an advanced synchronized motor for highest efficiency during continuous operation.
Easy service and great reliability
The ZA modules require only minimum maintenance that can be completed easily and quickly.
Space-saving design
Reduction of the booth footprint through the combination of multiple axes into one unit.
Increased automation
Automatic coating and increased coverage of angled contours through precise positioning and continuous adjustment of fixed guns.
Automatic powder coating with Gema ZA17
The Gema ZA17 vertical module is a state-of-the-art solution designed to enhance the precision and efficiency of automatic powder coating applications. By working in conjunction with the ZS05 stationary axis, it ensures highly accurate positioning of the UA05 and UA05-x gun axes, making it an ideal choice for industries requiring high-quality and uniform coating results.
Dynamic Contour Detection – Scan & Spray
Dynamic Contour Detection eliminates the requirement for the programming, extending automated coating capabilities and process improvement to new levels.
Automated object scanning process and application program selection Scan: Dynamic shape detection
Regardless of the product size and complexity, the system delivers unequaled application consistency and quality, automatically.
Unparalleled Precision and Flexibility
One of the most notable features of the ZA17 vertical module is its ability to handle the most complex part geometries with ease. Whether dealing with intricate designs, inclined beams, or parts with multiple surface angles, the module provides a level of precision that significantly improves the overall automatic powder coating process. By offering both fixed positioning and oscillation capabilities, the system allows for highly controlled application, reducing overspray and ensuring even coverage on all surfaces.
Independent Operation for Maximum Efficiency
Each ZS05 axis can accommodate up to six ZA17 vertical modules, with every module operating independently. This independence allows for customized movement and precise control over each spray gun, optimizing the powder application for different parts and sections of the object being coated. This modular approach not only enhances coating accuracy but also increases production efficiency, as multiple guns can work simultaneously without interference.
Enhanced Coating Uniformity and Quality
The ZA17’s ability to oscillate over a surface ensures that automatic powder coatings are applied consistently, even on hard-to-reach areas. This feature is especially beneficial in applications where uniform film thickness is critical. Additionally, the module minimizes powder waste, reducing costs and environmental impact while improving the overall finish quality.
Adaptability Across Various Applications
The Gema ZA17 vertical module is versatile enough to be utilized across multiple industries, including automotive, aerospace, metal fabrication, and furniture manufacturing. Its precision and efficiency make it suitable for both small-scale specialized applications and large-scale industrial automatic powder coating lines. The ability to configure multiple modules in different positions and movement patterns ensures that it can adapt to a wide range of production needs.
Conclusion
With its advanced engineering and superior performance, the Gema ZA17 vertical module sets a new standard in automatic powder coating technology. Its independent operation, precise control, and ability to handle complex geometries make it an invaluable tool for manufacturers seeking to improve coating quality and efficiency. Whether used for simple or highly intricate applications, the ZA17 ensures consistent, high-quality results while optimizing production processes.
Introducing automatic coating systems from the Swiss manufacturer GEMA SWITZERLAND.
Gema Switzerland GmbH is the leading supplier in the field of electrostatic powder coating in the world. GEMA Switzerland’s automatic system guarantees quality powder coating under all circumstances!
